ASME B16.11 Forged Fittings

We offer a full range of ASME B16.11 Forged Fittings – Elbows (90°/45°), Tees, Couplings, Unions, Caps, Plugs, Bushings, Swage Nipples – in materials like ASTM A105 Carbon Steel, A182 F304/F316 Stainless Steel, Alloy Steel F11/F22, Duplex, and Nickel Alloys (Inconel, Monel, Hastelloy).

Bhavani Industries is a leading manufacturer and global supplier of high-performance forged fittings, serving critical industries such as oil & gas, petrochemical, power generation, marine, and chemical processing. With years of industry experience and advanced forging capabilities, we are committed to delivering precision-engineered fittings that meet the most demanding applications. Our reputation is built on quality, reliability, and customer satisfaction, backed by modern infrastructure, skilled workforce, and a strong focus on compliance with international standards.

Our product portfolio includes a comprehensive range of socket weld and threaded forged fittings such as elbows, tees, couplings, unions, bushings, plugs, caps, crosses, and outlets. These fittings are engineered to perform under high pressure and temperature conditions while offering compact design and superior mechanical strength. Designed according to global standards such as ASME B16.11, MSS-SP-79, MSS-SP-83, and BS3799, our fittings ensure consistency, reliability, and ease of installation in complex piping systems.

We offer forged fittings in a wide variety of materials to cater to diverse industrial environments. These include Carbon Steel (ASTM A105, A350 LF2), Stainless Steel (ASTM A182 F304, F304L, F316, F316L, F321, F347), Alloy Steel (ASTM A182 F1, F5, F9, F11, F22, F91), Duplex and Super Duplex Steel (ASTM A182 F51, F53, F55), Nickel Alloys (Inconel 600/625, Monel 400/K500, Hastelloy C22/C276), and Copper Alloys (Brass, Bronze, Cu-Ni 70/30 & 90/10). These fittings are available in pressure classes of 2000, 3000, 6000, and 9000, with sizes ranging from 1/8” to 4”. All products undergo heat treatment and precision machining to ensure excellent dimensional accuracy and performance.

Forged fittings from Bhavani Industries are known for their high durability, leak-proof performance, corrosion resistance, and ease of installation even in space-constrained setups. Their robust design makes them ideal for high-pressure pipelines, aggressive chemical environments, and temperature fluctuations. Whether used in onshore refineries, offshore platforms, power plants, or industrial manufacturing units, our forged fittings deliver long-lasting, dependable service. With a customer-centric approach and technical expertise, we aim to be your trusted partner for all your forged piping component needs.

Precision-engineered Forged Fittings in 1/8”–4” size range and pressure classes 2000, 3000, 6000, 9000 – compliant with ASME B16.11 and MSS-SP standards, designed for critical operations in industrial piping systems.

Industrial Forged Fittings Standard Specifications

Forged Fittings Size Availability1/8″ ~ 4″ (Threaded & Socket Weld)
Pressure Class Ratings2000LBS,3000LBS, 6000LBS, 9000LBS
DimensionsASME B16.11, MSS-SP-79, MSS-SP-83, MSS-SP-95, MSS-SP-97
DINDIN 2986, 2999
BSBS 3799
ThreadBSPP & BSPT Threads, NPTF & NPT Threads, UNF & UN Threads
Types90° Elbow, 45° Elbow, Tee, Cross, Full Coupling, Half Coupling, Pipe Cap, Union, Reducer Insert, Boss, Hex Head Bushing, Hex Head Plug, Square Head Plug, Round Head Plug, Bull Plug, Boss, Outlet, Hex Nipple, Swage Nipple.
Material GradesCarbon Steel (A105, A350 LF2), Stainless Steel (304/304L, 316/316L), Alloy Steel (F11, F22), Duplex, Super Duplex, Inconel, Monel, Hastelloy
Coating / Surface TreatmentBlack Paint, Anti-rust Coating, Galvanized, Transparent Oil
EndsThreaded Ends (NPT/BSP), Socket Weld Ends
ToleranceAs per ASME B16.11
TestingPMI, Hydro Test, UT, RT, Visual & Dimensional Inspection
CertificationEN 10204 3.1 / 3.2, ISO 9001:2015, PED 2014/68/EU (where applicable)
Material Sourcing RegionsIndia, South Korea, Japan, USA, Germany, Italy
Global Export MarketsUAE, Saudi Arabia, Oman, Qatar, Bahrain, Kuwait, USA, Malaysia, Singapore, Egypt, Nigeria, South Africa, Kenya, Ghana, Turkey, Brazil, Mexico

Industrial Forged Fittings Standards

ASME B16.11 – Forged Steel Fittings, Socket-Welding and Threaded BS 3799 – Screwed and Socket-Welding for the Petroleum Industry MSS SP-79 – Socket-Welding Reducer Inserts MSS SP-83 – Class 3000 Steel Pipe Unions, Socket-Welding and Threaded
MSS SP-95 – Swage(d) Nipples and Bull Plugs MSS SP-97 – Integrally Reinforced Forged Branch Outlet Fittings DIN 2986 – Threaded Fittings DIN 2999 – Pipe Threads for Fittings (British Standard Pipe Threads)
ISO 49 – Malleable Iron Fittings, Threaded ISO 7/1 – Pipe Threads Where Pressure-tight Joints Are Made on the Threads EN 10241 – Steel Threaded Pipe Fittings JIS B2316 – Japanese standard for forged pipe fittings.

Forged Fittings Material Grades and Standards

Stainless Steel Forged Fittings ASTM / ASME A/SA 182: F 304, 304L, 304H, 309S, 309H, 310S, 310H, 316, 316TI, 316H, 316L, 316LN, 317, 317L, 321, 321H, 347, 347H, 904L
Duplex Steel Forged Fittings ASTM A182 / ASME SA182 UNS S31803, S32205. Werkstoff No. 1.4462
Super Duplex Steel Forged Fittings ASTM A182 / ASME SA182 UNS S32750, S32760, S32950. Werkstoff No. 1.4410
Carbon Steel Forged Fittings ASTMA 105/A694/ A350 LF3/A350 LF2: F42, F46, F52, F56, F60, F65, F70
Alloy Steel Forged Fittings ASTM A182: F1, F5, F9, F11, F22, F91
High Nickel Alloy Forged Fittings ASTM / ASME SB 564 / 160 / 472: UNS 2200 (NICKEL 200), UNS 4400 (MONEL 400), UNS 8825 INCONEL (825), UNS 6600(INCONEL 600), UNS 6601 (INCONEL 601), UNS 6625 (INCONEL 625), UNS 10276 (HASTELLOY C 276), UNS 2201 (NICKEL 201), (ALLOY 20 / 20 CB 3)
Brass Forged Fittings Brass CA 360, CA 345 and CA 377 / SAE J530, SAE J531 and ASA

ASME B16.11 Forged Fittings Types

Elbow

(90° & 45°)

Tee

Equal & Unequal

Coupling

Full & Half

Union

Scoket weld/ Threaded

Cross

Equal & Unequal

Cap

End/Pipe

Bushing & Plug

Threaded / Screwed

Forged Socket weld Fittings Industries & Applications

Mining and Mineral Processing
Fire Safety and Suppression Systems
HVAC, Plumbing, and Mechanical Piping
Water Treatment and Distribution Networks
Nuclear Energy and Power Generation
Heat Exchangers and Thermal Systems
Oil, Gas, and Petrochemical Industries
Food Processing, Manufacturing, and Pharmaceutical Equipment

ASME B16.11 Forged Fittings Dimensions

Size OD WT SR 90 Deg Elbows Centre – Face A Weight LR 90 Deg Elbows Centre – Face A Weight SR 45 Deg Elbows Centre – Face B Weight
mm inch. mm mm SCH mm kg mm kg mm kg
500 20″ 508 9.52 STD 508 93.5 762 140 318 85
12.7 X.S 508 124 762 186 318 112.5
450 18″ 457 9.52 STD 457 75.6 686 113 286 56.5
12.7 X.S 457 100 686 150 286 75
400 16″ 406.4 9.52 STD 406 59.5 610 89.3 254 45
12.7 X.S 406 78.7 610 118 254 59
350 14″ 355.6 9.52 STD 356 45.4 533 68.1 222 34.1
12.7 X.S 356 60 533 90 222 45
300 12″ 323.9 9.52 STD 305 35.4 457 53.1 190 26.6
12.7 X.S 305 46.7 457 70 190 35
250 10″ 273.9 9.27 STD 254 24.1 381 36.1 159 18.1
12.7 X.S 254 32.5 381 48.8 159 24.4
200 8″ 219.1 8.18 STD 203 13.6 305 20.4 127 10.2
12.7 X.S 203 20.9 305 30.9 127 15.5
150 6″ 168.3 7.11 STD 152.4 6.8 229 10.1 95.2 5.1
10.97 X.S 152.4 10.2 229 15.3 95.2 7.7
125 5″ 141.3 6.65 STD 127 4.8 190 6.8 79.4 3.4
9.5 X.S 127 6.5 190 10 79.4 5
100 4″ 114.3 62 STD 101.6 2.8 152.4 4.2 63.5 2.1
8.56 X.S 101.6 3.9 152.4 5.7 63.5 2.9
80 3″ 88.9 5.49 STD 76.2 1.45 114.3 2.18 50.8 1.1
7.62 X.S 76.2 1.95 114.3 2.86 50.8 1.45
65 21/2″ 73 5.16 STD 63.5 0.95 95.2 1.46 44.4 0.73
71 X.S 63.5 1.27 95.2 1.82 44.4 0.91
50 2″ 60.3 3.91 STD 50.8 0.5 76.2 0.72 34.9 0.36
5.54 X.S 50.8 0.68 76.2 1 34.9 0.5
40 11/2″ 48.3 3.68 STD 38.1 0.26 57.1 0.4 28.6 0.2
58 X.S 38.1 0.35 57.1 0.5 28.6 0.25
32 11/4″ 42.2 3.56 STD 31.75 0.18 47.6 0.28 25.4 0.14
4.85 X.S 31.75 0.24 47.6 0.39 25.4 0.2
25 1″ 33.4 3.38 STD 25.4 0.11 38.1 0.15 22.2 09
4.55 X.S 25.4 0.14 38.1 0.19 22.2 0.11
20 3/4″ 26.7 2.87 STD 28.6 08 11.1 04
3.91 X.S 28.6 0.11 11.1 05
15 1/2″ 21.3 2.78 STD 38.1 08 15.9 04
3.73 X.S 38.1 0.10 15.9 05

Weight Chart of ANSI B16.11 Forged Fittings

Size QTY A B Weight (kg)
4 1 4.19 5.75 23.91
3 2 3.38 4.31 10.36
2 ½ 4 3.00 3.62 6.22
2 10 2.38 2.97 3.55
1 ½ 18 2.00 2.44 2.38
1 ¼ 25 1.75 2.19 1.68
1 40 1.5 1.81 1.08
¾ 75 1.31 1.5 0.71
½ 100 1.12 1.31 0.57
¼ 160 0.81 0.88 0.20

Major Industrial Forged Threaded Fittings Export Countries

United Arab Emirates (UAE), Jordan, Bahrain, Kuwait, Oman, Qatar, Saudi Arabia, United States of America (USA), Singapore, Malaysia, Azerbaijan, Armenia, Georgia, Egypt, Algeria, Nigeria, South Africa, Kenya, Morocco, Ethiopia, Ghana, Tanzania, Sudan, Uganda, Angola.